Polymer Composite Processes

Polymer-matrix composites are processed most frequently using open or closed molding methods. Open molding processes, which use a single-sided mold to shape a composite part, include lay-up molding, spray-up molding, and filament winding. Closed molding processes, which use a two-sided mold to shape composite material, include compression, injection, reaction injection, and resin transfer molding as well as pultrusion. The type and form of matrix materials affect which processes are appropriate to use. Polymer-matrix composites are the most widely utilized composites in manufacturing. An understanding of the various processes used to create PMC parts is essential for any composite technician. After taking this class, a user will be able to distinguish between the various polymer composite processes used in manufacturing today.


Course Objectives:

  • Describe the general composite production process
  • Describe basic processing considerations for polymer-matrix composites
  • Distinguish between preforms, prepregs, and molding compounds
  • Distinguish between open and closed molding processes for polymer-matrix composites
  • Describe lay-up and spray-up molding
  • Describe filament winding
  • Describe debulking for PMC parts made with open molding processes
  • Describe compression molding
  • Describe injection molding
  • Describe reaction injection molding
  • Describe resin transfer molding
  • Describe pultrusion.


Recommended Background

  • Recommended for Manufacturing / Material Engineers.
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Course ID

TU078

Skill Focus

Smart Business

Instructor(s)

ToolingU

Employee Type

New Applicants, 1st level supervisors

Method of Delivery

Digital

Estimated Effort

1.5 hrs

Cost

Negotiable


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