Natural nanocrystals shown to strengthen concrete

March 31, 2015  


Zavattieri Cellulose

This transmission electron microscope image shows cellulose nanocrystals, tiny structures derived from renewable sources that might be used to create a new class of biomaterials with many potential applications. The structures have been shown to increase the strength of concrete. (Purdue Life Sciences Microscopy Center)

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WEST LAFAYETTE, Ind. – Cellulose nanocrystals derived from industrial byproducts have been shown to increase the strength of concrete, representing a potential renewable additive to improve the ubiquitous construction material.

The cellulose nanocrystals (CNCs) could be refined from byproducts generated in the paper, bioenergy, agriculture and pulp industries. They are extracted from structures called cellulose microfibrils, which help to give plants and trees their high strength, lightweight and resilience. Now, researchers at Purdue University have demonstrated that the cellulose nanocrystals can increase the tensile strength of concrete by 30 percent.

"This is an abundant, renewable material that can be harvested from low-quality cellulose feedstocks already being produced in various industrial processes," said Pablo Zavattieri, an associate professor in the Lyles School of Civil Engineering.

The cellulose nanocrystals might be used to create a new class of biomaterials with wide-ranging applications, such as strengthening construction materials and automotive components.

Research findings were published in February in the journal Cement and Concrete Composites. The work was conducted by Jason Weiss, Purdue's Jack and Kay Hockema Professor of Civil Engineering and director of the Pankow Materials Laboratory; Robert J. Moon, a researcher from the U.S. Forest Service's Forest Products Laboratory; Jeffrey Youngblood, an associate professor of materials engineering; doctoral student Yizheng Cao; and Zavattieri.

One factor limiting the strength and durability of today's concrete is that not all of the cement particles are hydrated after being mixed, leaving pores and defects that hamper strength and durability.

"So, in essence, we are not using 100 percent of the cement," Zavattieri said.

However, the researchers have discovered that the cellulose nanocrystals increase the hydration of the concrete mixture, allowing more of it to cure and potentially altering the structure of concrete and strengthening it.  As a result, less concrete needs to be used.

The cellulose nanocrystals are about 3 to 20 nanometers wide by 50-500 nanometers long - or about 1/1,000th the width of a grain of sand - making them too small to study with light microscopes and difficult to measure with laboratory instruments. They come from a variety of biological sources, primarily trees and plants.

The concrete was studied using several analytical and imaging techniques. Because chemical reactions in concrete hardening are exothermic, some of the tests measured the amount of heat released, indicating an increase in hydration of the concrete. The researchers also hypothesized the precise location of the nanocrystals in the cement matrix and learned how they interact with cement particles in both fresh and hardened concrete. The nanocrystals were shown to form little inlets for water to better penetrate the concrete.

The research dovetails with the goals of P3Nano, a public-private partnership supporting development and use of wood-based nanomaterial for a wide-range of commercial products.

"The idea is to support and help Purdue further advance the CNC-Cement technology for full-scale field trials and the potential for commercialization," Zavattieri said.

This research was funded by the National Science Foundation.

Writer: Emil Venere, 765-494-4709, venere@purdue.edu

Sources:  Pablo Zavattieri, 765-496-9644, zavattie@purdue.edu

Jason Weiss, 765-494-2215, wjweiss@purdue.edu

Jeffrey Youngblood, 765-496-2294, jpyoungb@purdue.edu

Robert Moon, 404-894-1026, robertmoon@fs.fed.us

Note to Journalists: A copy of the article is available http://dx.doi.org/10.1016/j.cemconcomp.2014.11.008 or by contacting Emil Venere at 765-494-4709, venere@purdue.edu.


ABSTRACT

The influence of cellulose nanocrystal additions on the performance of cement paste       

Yizheng Cao 1, Pablo Zavatierri 2, Jeff Youngblood 1, Robert Moon 3, Jason Weiss 2,1,*

1 School of Materials Engineering, Purdue University

2 Lyles School of Civil Engineering, Purdue University

3 Forest Products Laboratory, US Forest Service, Madison, WI 53726

* Corresponding author at: Lyles School of Civil Engineering, Purdue University

The influence of cellulose nanocrystals (CNCs) addition on the performance of cement paste was investigated. Our mechanical tests show an increase in the flexural strength of approximately 30% with only 0.2% volume of CNCs with respect to cement. Isothermal calorimetry (IC) and thermogravimetric analysis (TGA) show that the degree of hydration (DOH) of the cement paste is increased when CNCs are used. The first mechanism that may explain the increased hydration is the steric stabilization, which is the same mechanism by which many water reducing agents (WRAs) disperse the cement particles. Rheological, heat flow rate measurements, and microscopic imaging support this mechanism. A second mechanism also appears to support the increased hydration. The second mechanism that is proposed is referred to as short circuit diffusion. Short circuit diffusion appears to increase cement hydration by increasing the transport of water from outside the hydration product shell (i.e., through the high density CSH) on a cement grain to the unhydrated cement cores. The DOH and flexural strength were measured for cement paste with WRA and CNC to evaluate this hypothesis. Our results indicate that short circuit diffusion is more dominant than steric stabilization.

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